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Basic descripton
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| ROBOCAP-02 |
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Nesprestle capsule
Injection molded Nespresso* compatible capsules.
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* “Nespresso” is a registered trademark of “NESTLE NESPRESSO” SA – Switzerland
The capsule format shown on this page does NOT replicate the original
capsule is any way, but only present a compatible alternative. |
| PACKAGING MATERIALS |
1. Capsules
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2. Sealing Film
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3. Bag material
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Injection molded capsule blanks with click bottoms
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Options for sealing material:
- Perforated PP film with adhesive lacquers
- Aluminum film with layer of adhesive lacquers
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Options for packaging material:
PE/AL/PET or PE/AL/PP
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GENERAL CHARACTERISTICS
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| Product |
Coffee capsules
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Filling range
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5,5 grams
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| Tolerance |
± 0.1g |
Filling device
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Auger filler - type DVA
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Special devices
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Packaging in modified
atmosphere (Nitrogen flush) |
| Capacities |
With PP seal
– 20 capsules/min
With AL
seal – 15 capsules/min |
| TECHNICAL SPECIFICATIONS
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Module1 - NECAFILL-01
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Module2 - CAPACK-02
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| Grade |
Fully automatic
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| Control |
Siemens S7-1200 PLC with interactive touch screen SIMATIC panel
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Driven type
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Electro-pneumatic |
Motion type
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Intermittent
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| Casing |
Stainless steel,
duralumin and other approved for use plastic materials
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Contact parts
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Stainless steel |
Power supply
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3N 400V; 50/60Hz
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Connected load
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2,1 kVA
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0,4 kVA
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Compressed air
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0,7 Mpa; 350 L/min |
0,7 Mpa; 300 L/min
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Dimensions (LxBxH)
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~1500x1250x2030 mm
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~2150x670x1120 mm *
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Relative weight
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~300 Kg
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~110 Kg
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Regulatory approvals
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CE mark, compliance
with EC directives
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* With output conveyor deployed under bag
discharge
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DESCRIPTION - NECAFILL-01 module for filling and sealing capsules
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1. Manually refillable container with capacity for 120 capsule blanks, connected with orientation unit and delivery chute.
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2. Auger filler with programmable dosage and speed.
- High accuracy +/- 0.1g
- 5 Kg coffee storage tank
- Light alarm for empty filler
- Easy cleaning mode
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Sealing with perforated PP or ALUMINUM film with adhesive laquers
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3. Sealing
- Sealing the PP or ALU film on top of the capsule
- Cropping the film around the outer capsule diameter
- Winding and collecting of the waste on a second roll
- Programmable time and temperature of sealing
- Option to work with or without photocell reg. mark |
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| FLOW CHART –
Basic NECAFILL-01
module |
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1. Insertion of oriented empty capsule on the wheel
2. Sensor for checking for capsule in the socket, before starting the dosing
3. Filling the coffee dose
4. Sealing the top of the capsule with perforated polypropylene or aluminium film
5. Check weighing (optional)
6. Discharging the ready capsule to CAPACK-01 module for packaging
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| * The positions not indicated on the wheel are
unused or reserved for other purposes. |
| OPTIONAL DEVICES AND FUNCTIONALITY – NECAFILL-01 module |
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1. Optional logo
embossing on the top seal for capsules with ALU film.
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2. Optional* volumetric
filler to replace the auger for filling of tea,
suited for volumetric filling.
The filler can also be used for dosing of other
products like herbs, granules and others free falling products.
*The volumetric (tea dosing) unit is not part of the main set.
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| 3. Optional integrated checkweighing with auto-reject
function for ensuring that all capsules are filled up with product within specified
limits. |
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| DESCRIPTION – CAPACK-01 module
for filling and sealing capsules |
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- Connected to NECAFILL-01 module
- Fully automatic system
- Capsules packaging in individual bags
- Modified atmosphere packaging (MAP)
- Air-tight package with flexible gas barrier film. Very long shelf life.
- Can work with center printing according a photocell mark.
- Possible to pack more then one capsule – up to 3 capsules for the CAPACK 02 version
- Expiration date printing (optional)
- PLC control via TOUCH SCREEN
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| Output |
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48 -60 capsules/minute*
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| * Machine productivity may vary depending on the quality of the polypropylene film |
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Speciality packaging 
